CHQ-WIRE Vertical Compression/ Automatic Binder

(2 Head Smart Head)

Characteristics

  • It is an unmanned automation facility that compresses and binds a bundle of products of the CHQ wire (cold heading quality wire) in a vertical direction.
  • Application of dispenser for supply of welding type smart strapping heads & bands
  • Application of automatic dispenser for liner
  • Application of vertical compactor (CHQ wire compressor)
  • Mounting of mobile bobbins available (In some cases, automatic binding may not be possible)

CHQ-WIRE Vertical Compression/ Automatic Binder Layout

Details of CHQ-WIRE Compression and Automatic Binder

Configuration of the equipment

1. Smart Strapping Head

  • Quantity: 2 Set
  • Welding type [SJSH32 – WL, R]
  • Embedded with a binding force adjustment function
  • Applicable band size: 32 x 0.8t or customer requirements <Change after initial specification decision not allowed>
  • Servo motor drive

2. Liner Dispenser

(Automatic liner feeding device)
  • Device that automatically feeds liners when the steel bands are supplied
  • Mounted on the side of smart strapping head
  • Device that automatically feeds liners when the steel bands are supplied

3. Steel Band Dispenser

(32 x 0.8 t or customer-requested steel band automatic feeder)
  • Quantity: 2 Set
  • Band loading capacity [Max.]: Band roll width 200mm x 500kg
  • Continuous supply of bands available during product strapping

4. Vertical Compactor

(CHQ Wire Compressor)
  • Quantity: 1 Set
  • Compressed product specification: Outside diameter max 1400mm x inside diameter min 650mm x width max 600mm~min 200mm
  • Product specification before compression: Diameter min 1100 mm x width max 800mm

Overview of Binding Automation

  • CHQ-wire loading (Manual)
  • Operation of binding button after CHQ-wire compression (Manual)
  • Simultaneous binding (auto) of 2 points (3 o’clock, 9 o’clock direction) including automatic insertion of liners
  • Binding of additional 2 points after rotation of a compactor by 90° (Automatic)
  • Tilting of a compactor by 75° and pusher open (automatic)
  • Unloading (Manual)

Expected Effects

  • Reduced labor cost by improved productivity
  • Assurance of packaging quality available by constant binding force
  • Prevention of product damage by not using clips
  • Reduced packaging material cost by not using clips
  • Reduced packaging material cost by using only steel band length exactly as required
  • Reduced packing material cost by using liners which are cheaper than the tube type liners currently in use

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